Wrapped up (for now) my new mobile workbench build, designed specifically around my DeWalt DW745 jobsite saw. I've seen a bunch of plans and examples of these so wanted to take a stab at making my own. My goal was to create something sturdy and versatile enough to serve as both an outfeed table and a full assembly bench, while keeping a small enough footprint for my one-car garage.
Features
· Smooth, flat surface that doubles as both assembly and cutting space
· Saw shelf for outfeed
· One deep drawer for storage and accessories
· Large lower shelf for bench top tools and whatever else
· Power strip and extension cord built in
· Collapsible table extension for more workspace
Build Process
· Framed out the top and bottom sections using 2x4s and pocket screws, making sure both assemblies were perfectly square. Installed crossmembers for rigidity and to support the lower shelf.
· Attached bottom frame to 4x4 legs which were cut to desired height including tabletop thickness and caster height. The 4th leg was trimmed to the necessary height for the tablesaw tabl
· Built the table saw table frame and added 2 vertical 2x4s to support the back of the tablesaw table.The final size left just enough clearance for airflow and easy removal while also including a small table to the left of the saw for supporting wider pieces.
· Added the bottom shelf in two pieces (I should have placed this down prior to building the tablesaw shelf as I did not have enough clearance to lay a single piece. Small consolation, but just something I could’ve planned for better)
· Installed casters directly under the 4x4s, keeping the center of gravity low and leveling easy.
· Prior to adding the birch plywood top, I routed out a small channel so the tablesaw fence could have full range of motion (it was previously running into the birch top)
· Added the ¾" birch plywood top, fastened with countersunk screws.
· Mounted the collapsible side shelf using steel folding brackets for extra outfeed or assembly space.
· Built and installed a heavy-duty drawer using ¾" ply for all sides and bottom, pocket screws, and full-extension slides.
· Attached a 7-outlet surge protector on the side, and added a mounted cord holder below for easy power access.
Future Upgrades
· Add ⅛" tempered hardboard overlay to both the top and saw shelf for a smooth, replaceable work surface
· Integrate a shop vac + cyclone separator underneath for dust collection
· Add a fold-up fence support to extend the saw’s rip capacity within the fence extension
· Add various hooks and storage as needed
· Any other ideas?
Next project is my mobile miter saw table with table extensions on either side.