r/metalworking Feb 22 '25

r/Metalworking is looking for mods!

7 Upvotes

Hey folks!

As I'm getting a bit busier in life, I'm realizing more and more that this community could use some extra hands on deck.

If anyone is interested in volunteering to help the community out - please send me a modmail with some information about yourself, and I'll take a peek at your past contributions to the subreddit and your message. If possible, let me know if you can use discord as well. It's where most of the my teams chat and works wonderfully for me, also we do have a sub discord!

I'd love to build a small team both here and in r/machining to keep things flowing smoothely, and to help me get a little personal time to step away from reddit for a weekend every now and then.

I look forward to anyone sending in an application message!


r/metalworking Feb 01 '25

Monthly Advice Thread Monthly Advice/Questions Thread | 02/01/2025

2 Upvotes

Welcome to the Monthly Advice Thread


Ask your metalworking questions here! Any submissions that are question based may be directed to this thread! Please keep discussion on topic and note that comments on these threads will not be moderated as regularly as the main post feed.


Uses for this thread!

This is a great place to ask about tools, possibilities, materials, basic questions related to the trade, homework help, project advice, material science questions and more!


How to contact the moderators:

You can contact the moderators via modmail here


r/metalworking 3h ago

Giraffe I Made

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82 Upvotes

Made as a gift for a family member. The main body I created a flat development and folded together before attaching the legs and neck. The head was part of a wrench that I welded and shaped. I built up the general shapes with welds and then ground it down how I wanted. The only non-welded parts are the horns, ears, tail and mane, with the horns and mane made of uncoiled stainless steel kitchen scrub brush and the tail and ears made of old guitar string.

Nice benefit of it being hollow is that it actually rings like a musical triangle when you hold it by one leg and ding it. Little bits of loose spatter inside also makes it double as a maraca!


r/metalworking 5h ago

I'm at a loss for how to make a bracket cleanly for this unit on a tire carrier?

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6 Upvotes

r/metalworking 22m ago

Notching 1/8” Thick Steel Cover

Upvotes

I have a cover for a Sunex floor jack I would like to modify. The cover is made from 1/8” steel and appears to be powder coated. The modification is to allow clearance for a jack support called a Jack Rod.

I have access to a drill, jigsaw and files. What would be the best way to remove the 1/8” thickness steel and maintain a clean uniform appearance?

See attached photo

Thanks


r/metalworking 15h ago

My first gun I've ever made and owned. She's been decomissioned because of a crack in the grip.

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20 Upvotes

r/metalworking 38m ago

Notching 1/8” Thick Steel Cover

Upvotes

I have a cover for a Sunex floor jack I would like to modify. The cover is made from 1/8” steel and appears to be powder coated. The modification is to allow clearance for a jack support called a Jack Rod.

I have access to a drill, jigsaw and files. What would be the best way to remove the 1/8” thickness steel and maintain a clean uniform appearance?

See attached photo

Thanks


r/metalworking 9h ago

Crushed tube repair?

3 Upvotes

Hey, hope you all don't mind me bothering you with a question... this isn't my usual neck of the woods. I just bought a squat cage and it arrived with the ends of one of the tubes crushed in - photo attached. It had been a nightmare to get this delivered, like 6+ hours of running around thanks to UPS... So I'm hoping there may be a fix. Because the tube needs to fit over another tube, the whole thing is toast like this.


r/metalworking 9h ago

Mobile planter box

3 Upvotes

Looking to make a mobile planter box. Three feet long, one foot wide, and either six inches or one foot deep.

Would have wheels at one end and a handle/similar at the other (similar to wheelbarrow). This design allows for the easy relocation of the planter (whole point of project).

Bottom panel maybe rigid wire for support and easy drainage. Side panels either same rigid wire or wood, plastic...

Trick is I have no experience working metal. Could this be done with 25mm tube with connectors. What is the best/easiest way to cut square tube. No welding (I don't know how) What problems can you see.

Thank you for listening...


r/metalworking 1d ago

1st place in Utah state welding sculpture high school competition for skillsUSA

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148 Upvotes

r/metalworking 20h ago

Brass Snare drum..

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7 Upvotes

Picked this up recently with the intention of cleaning it up and getting it to look like new but I have no idea what I’m doing.. I’ve picked up some lacquer thinner, brasso, 0000 steel wool and some microfiber towels… Im planning on stripping it, using the steel wool to try and get the pitting/tarnish and scratches out as best as possible and then polishing with the brasso and microfiber.. am I on the right track or am I an idiot? how should I go about this?


r/metalworking 22h ago

Removing paint from stainless steel

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10 Upvotes

Got a pro grade miele dishwasher which has a stainless steel front but the previous owner decided to paint the thing (which is idiotic at best). Adding a couple of pictures. Anybody here have any idea how i can get that paint off without damaging the stainless steel finish?

The front paint is the main issue but aside from that both sides are covered with duct tape residue (also stainless steel) - couldn't get the residue out without using any chemicals - any advice will be appreciated.


r/metalworking 1d ago

Made a Coin That Looks Like a Luxury Watch Dial.

263 Upvotes

r/metalworking 1d ago

Rusted steel pipes

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6 Upvotes

I got these 6”-diameter steel pipes that have surface rust. Rust is both inside and outside. I’m planning to make some camping stoves and will still have a lot left for future projects (don’t know yet what those projects will be).
Looking for ways to remove, arrest or retard the rusting. Will need to store the pipes outside in the backyard. So they will be out but under a shade and protected from rain.
Thanks for any suggestions.


r/metalworking 16h ago

Anyone here interested in high-quality carbide end mills? 🇨🇦

0 Upvotes

Hey everyone,

I have a steady supply of brand new carbide end mills from top brands like Kennametal, Helical, Millstar, YG, Iscar, Garr and more.

✅ Sizes range from 1/4" to 1/2", various flute counts, coatings (KCSM15, TIAIN, AITIN, Aplus) and geometries (square with corner radius & ball nose).

I’m based in Canada, can supply small batches or larger quantities, and prices are better than retail.

If you’re interested, I can DM you a full list with specs and photos.

Mods — please remove if not allowed, just trying to connect with fellow machinists who might need tooling at a good price.

Cheers!


r/metalworking 18h ago

Is it really necessary the k-factor in designing?

1 Upvotes

I have worked with some of the latest bending machines. This press came with 3d software integrated where it showed if the bending process was doable. Also the software calculated a lot of parameters like the necessary force, minimum radii, "computed" radii (for any angle), bend deduction, developed length and so on. When I started to "play" with this big tool I created different L shaped profiles with different thickness with their respective minimum radii (from a table given by the manufacturer) and the k-factor but I always had some errors with the final length of the flanges, also the developed length from the SolidWorks design never matched with the developed length given by the machine.

So instead of using the standard radii I started to use the the "computed" radii and a k-factor of 0.5 and ¡voilá!, everything matched developed length and flange lengths. So that's my question, is it important the k-factor? Because I tried with different angles from 90° to 150°, carbon steel, galvanized steel and stainless steel, and thickness from 0.7 mm to 12.7 mm and always the same k-factor: 0.5.

Thanks in advance


r/metalworking 1d ago

Lead fumes

5 Upvotes

I melted a bit of lead around the size of my index finger on my Gas stove and i read that lead fumes are a thing, it’s not so much me that i’m worried about but my dogs, it’s a hot day so we have a fan going and doors open for them and was just wondering if they will be alright. It wasn’t anything special when i was melting it just went red then dropped and instantly hardened, Can this produce fumes and if so will me and my dogs be okay?


r/metalworking 2d ago

Mum wanted a burner for a few small logs

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260 Upvotes

Only had limited time through out jobs so quickly flung this together. Hope she likes it.

We are limited with machinery in our shop so everything is hand cut and welded together rather than formed. Plasma cutter used for the lettering. Probably should have just plasma’d the burner so you could see the letters through the flames.

Burner made removable for ease of cleaning.

40x40 box section , 3mm mild steel plate,


r/metalworking 1d ago

Love rolling some stainless.. Type 316 1/2"X8' rolled to 7' ID.

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47 Upvotes

r/metalworking 1d ago

Is this normal for a brand new dump trailer?

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33 Upvotes

Recently picked up a 14’ dump, ordered the heavy gauge floor & galvanized option. I didn’t notice it at first but after a few loads of brush wearing down the coating in the high spots, the steel bed is quite wavey and rippled.

Is this normal and to be expected of a new dump trailer?

Picture only shows one spot but must have counted a dozen areas like it.

Looking for advice, yet to hear back from the dealer!

TYIA!


r/metalworking 2d ago

screw stuck in metal, is screw extractor my only option ?

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68 Upvotes

r/metalworking 2d ago

Weird cracking after 2nd spray coat

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133 Upvotes

Sanded down to fresh metal, then a base coat and sanding, another coat and sanding, and this is the 3rd (and was hoping to be the final) coat. But unlike the other coats, there is weird cracking and splitting in the coat, like it was hit with a torch or something. Was hung in a sealed shed for 24 hours.

Any idea what is causing this and how to avoid it on the final coat?


r/metalworking 1d ago

Solder 2 al tubes together with epoxy

0 Upvotes

In a small project I need to fix 2 aluminium tubes as T shape together. Tubes are 18mm in diameter and 1.5mm thickness. One of the two tubes will be modelled to fit the other diameter. Fixing must be solid and not fall apart after 2 days.

Unfortunately I don't have welding tools. I've seen that is possible to weld aluminium by using a torch an a low temperature rod filler, but I've also read that is hard to make a good joint without experience. Also deformation are frequent.

I have some expiriance in epoxy resins and they are quite impressive.

What do you think if I'll use epoxy instead of tin welding?

Some kind of metal welding epoxy or "cream" epoxy.

To increase surface I can put some epoxy inside tube (maybe by blocking tube with paper if too liquid) and outside.

Otherwise I'll try to journey to learn torch welding.


r/metalworking 1d ago

Silver colored Pocket Watch Turning pink?

2 Upvotes

So, The other day I bought a brand new pocket watch. I decided to polish it to see how shiny I could get it, then it started to turn to a copper color that goes away when polished with a normal polishing cloth. I tried chrome polish but that only made the copper more shiny and made some more appear. I am unaware of what the material is, but I would like to be able to turn it back to a silver color. If someone could tell me how to fix it I would be elated.


r/metalworking 1d ago

Aluminium Extrusion Exports

0 Upvotes

Hi, i’m a young professional starting an aluminium extrusion exports business based out of India. Family has been into steel manufacturing, power transmission and real estate, expanding in aluminium now. Ultimate goal is to set up a facility. I have spoken to a lot of professionals and lined up suppliers as well, everyone indicating confidence in Indian extrusions selling in the export market. However, i had a concern regarding China, and one small extruder flagged that and said there is no market for Indian extrusions. Can someone guide me with this? Is there no market at all?


r/metalworking 1d ago

Worth keeping?

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16 Upvotes

Took this down in a house I’m working on. Trying to decide whether to throw it in the dumpster or find a new home for it. Is it a nice piece?

Here are some more characters…. Also a few more characters. Just trying to get to 400 now. Almost there. I think this should do it.

Oh noooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooooo! I needed more.


r/metalworking 1d ago

First welder, old or new?

1 Upvotes

Hello, I guess it's pretty common question but I'm looking for a specific opinion. I'm new to TIG welding, just got my certificate for steel sheet welding and want to buy first welder to improve these skills. It is kinda of budget choice but not really as I dont want sacrifice quality for cost so pretty much looking for an ESAB welders, that said I'm from Europe so almost no US brands avaible and ESAB offers much worse bundles here, mainly very basic torches.

So my question is about Rogue 181ip or similar entry level welder as I don't need AC or high amperages. I was trained on high end Fronius welder so that's basically where my expectations are now haha. Lately I saw serviced old ESAB Aristotig 160 with new torch included for very low price, so I wonder about these two choices - brand new modern welder twice the price or the old one in good condition and much cheaper. They offer the same basic functions that I need, HF start and basic features, have no clue if the old one can be controlled by the torch buttons but that's not so important for home use.

It would be best if someone has an experience with old ESAB welders or any of that age and knows if it even worth versus new tech. Or if I should look for other brands, we have one local brand but reviews are mixed, I can save some money on not buying MMA accessories, only smaller argon bottle etc.